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Production Operator
General Purpose:
Perform as a member of the Operations Team. Work hourly functions and cross-train in various positions that include the raw milk receiving, evaporator department, and dryer department. Input items into the SAP system. Live the Mission/Vision/Core Values of Dairy Farmers of America.
Job Duties and Responsibilities:
Raw Milk Receiving Department
- Unload tankers
- Control heat treatment and milk separation area. CIP and production
- Control blending and preparation of Lactose totes for production
- Ensure tankers unloaded safely and properly while achieving minimum established targets
- CIP tankers and silos
- Properly CIP silos and tankers maintaining time management of silos and all associated documentation
- Load out cream. Load out cream while achieving all quality and customer requirements
- Complete master sanitation
- Complete all master sanitation and maintain a clean and professional environment
- Control loss
- Actively seek causes and solutions to limit product losses
- Inspect raw materials
Evaporator Department
- Produce a quality product
- Ensure all product produced is within accepted specifications
- Start, run, and shut down the evaporator
- Operate the evaporator and all associated equipment while producing minimal out of specification product
- Run all required quality checks. Complete all required logs
- CIP the evaporator and all associated equipment
- CIP all equipment associated with evaporator performance
- Perform all chemical tests
- Complete and store all required documents
- Achieve all production goals
- Achieve all production goals (KPI's). Report and document all reasons targets are not met
Dryer Department
- Maintain a clean and sanitary environment
- Perform all master sanitation
- Maintain general housekeeping of the dryer area
- Perform tasks required to start, run, and shut down the dryer
- Perform hook-ups for the dryer and all associated equipment
- Run all required quality checks
- Complete all required logs
- Perform duties in a timely and thorough manner allowing the operator to CIP the dryer in minimal time
- Perform all chemical tests
- Complete and store all required documents
- Achieve all production goals (KPI's). Report and document all reasons targets are not met
Packaging Department
- Produce a quality product
- Ensure all product produced is within accepted specifications
- Start, run, and shut down the packaging equipment
- Operate the packaging and all associated equipment while producing minimal out of specification product
- Run all required quality checks
- Complete all required logs
- Maintain the packaging equipment and all associated equipment
- Maintain all equipment associated with packaging performance
- Complete and store all required documents.
- Achieve all production goals (KPI's). Report and document all reasons targets are not met
- Inspect raw materials
General for all Departments
- Follow and promote all plant and regulatory policies and procedures
- Proactively identify opportunities for continuous improvement to include Lean, Kaizen, 5S and Leader Standard Work
- Attend required training, including but not limited to, GMP's, HAACP, SQF, Safety, etc.
- Maintain safe work habits, wear personal protective equipment, obey safety rules, and overall contribute to a safe work environment
- The requirements herein are intended to describe the general nature and level of work performed by employee, but is not a complete list of responsibilities, duties, and skills required. Other duties may be assigned as required.
- Comply with all GMP, HACCP, safety, and all plant documentation and regulatory policies and procedures
Minimum Requirements:
Education and Experience
- 1-3 years of manufacturing and/or production experience strongly preferred.
Knowledge, Skills and Abilities
- Able to learn and apply to plant environment
- Able to communicate clearly and effectively, both verbally and in writing
- Able to perform basic PC skills
- Must be able to read, write and speak English
- Must be able to lift 55 lbs consistently